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:FUNIRAC Unirac Code-Compliant Installation Manual SolarMount [3.2.5] Installing the modules Pre-wiring Modules: If modules are the Plug and Play type, no pre-wiring is required, and you can proceed directly to "Installing the First Module" below. If modules have standard J-boxes, each module should be pre-wired with one end of the intermodule cable for ease of installation. For safety reasons, module pre-wiring should not be performed on the roof. 1 Leave covers off J-boxes. They will be installed when the I modules are installed on the rails. 30f 14 9/4 1 ZZ- J-boxes Installing the First Module: In high-profile installations, the best practice would be to install a safety bolt (W'-20 x 1/2")and flange nut (both installer provided) fastened to the module bolt slot at the aligned (lower) end of each rail. It will prevent the lower end clamps and clamping bolts from sliding out of the rail slot during installation. Figure 17 2 Module frame 1/2" minimum - L ·i If there is a return cable to the inverter, connect it to the first 9., 1/4" module bolt module. Close the J-box cover. Secure the first module with -4 and flange nut T-bolts and end clamps at the aligned end ofeach rail. Allow i half an inch between the rail ends and the end clamps (Fig.18). Finger tighten flange nuts, center and align the module as -Railneeded, and securely tighten the flange nuts (10 ft lbs).End clamp -1 ## , Installing the Other Modules: Lay the second module face down (glass to glass) on the first module. Connect intermodule cable to the second module and close the J-box cover. Turn the second module face up (Fig. 17). With T-bolts, mid-clamps and flange nuts, secure the adjacent sides of the first and second modules. Align the second module and securely tighten the flange nuts (Fig. 19). For a neat installation, fasten wire management devices to rails with self-drilling screws. Repeat the procedure until all modules are installed. Attach the outside edge of the last module to the rail with end clamps. Trim off any excess rail, being careful not to cut into the roof. Allow half an inch between the end clamp and the end of the rail (Fig Figure 18 Module frames 1/4" module bolt,/.- and flange nut f Rail Mid clamp .18). Ir High-lipped module (cross section) Figure 19 Spacer 1 1 Low-lipped module(cross section) I l, . . 4, /\ solarMount rail SolarMount rail Figure 20. Mid clamps and end clampsfor tipped-frame modules are identical. A spacerfor the end clamps is necessary only if the lips are located high on the moduleframe. 0 Page. 20