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professional <br />SOLAR <br />productsff <br />RoofTrac® <br />Installation Manual <br />Date Modified: 08/13/07 <br />APPLICATION: <br />The RoofTrac mountingsystem consists of sup- <br />port rails and top-down clamping hardware which <br />is integrated with either a TileTrac or Fastlack <br />attachment device. The RoofTrac mountingsys- <br />tem can be utilized on virtually all standard con- <br />struction residential roof-tops, mounting 4' on <br />center, to install the majority of popular framed <br />solar modules. <br />professional RoofTrac®SOLAR <br />products¤Installation Manual <br />Date Modified: 08/13/07 <br />Installation steps overview <br />1) Utilizing the Splice Kit <br />2) Attaching Support rails to the TileTrac®/FasUack® <br />3) Installing modules <br />4) Clean up and safety <br />Step 1: Utilizing the Splice Kit <br />It is recommended that you pre-install the splice kit on the ground for easier handling of the sup- <br />port rails. After installing the splices, set the lengths against the building. Typically, the installer <br />on the roof can pull the lengths to the roof without any mechanical equipment and handle the <br />lengths as one unit. <br />A WARNING <br />All Professional Solar Products (ProSolar) are engineered <br />and tested to withstand stated specifications (as stated on <br />published specification sheets) when installed properly. Fail <br />ure to install properly may decrease the performance of in <br />stallation. <br /> SAFErY <br />All regional safety requirements should be followed when <br />installing Professional Solar Products. All tools and equip- <br />ment located on the roof should be secured to avoid falling <br />object hazards. All equipment/tools should be properly <br />maintained and Inspected prior to use. Any exposed studs <br />should be protectively capped to help avoid injury. <br />This installation manual is intended for use by professional <br />installers with a working knowledge of construction prInci- <br />ples. <br />Tool List <br />Symbol Legend <br />f:Zkl Felt Tip Pen Explanation or Install Tip \\\-- <br />Important product <br />performance Information <br />4 <br />Critical for Safety i <br />Lower Support <br />1/8" Gap <br />Eli <br />A <br />tifEi Use of a Unibit® <br />2 || will decrease drill <br />Splice holes-L--11 time to approxi- <br />mark with mately 3 secondspermanent ink <br />pen per hole <br />4-groove <br />: Irm guide r <br />Intersections of the1 24 <br />reference mark and <br />V <br />7 <br />U C <br />Drill <br />lilli <br />Uni-Bit® <br />• Chalk line <br />• 3/16' carbide masonry drill bit <br />• 3/8' masonry drillblt (fortlle roof) <br />• Cordless drill <br />• Cordless impact wrench with 1/2- socket <br />Turn the support rails upside down (as <br />illustrated) so the bottom is facing up. <br />Place the lower support over the rails to <br />use as a template. Center the lower <br />support overthe rails and mark along the <br />V-groove drill guide usinga small felt pen. <br />extended 'V" groove. <br />Drill two holes usinga 1/2- #10 UniBit®. Drill <br />at the intersection of the reference mark and <br />the "V" groove drill guide. <br />Page 1 of 7 <br />COPYRIGHT PROFESSIONAL SOLAR PRODUCTS 2007: An Wormailon contabled In this marual Is properlyof Professional Solar Products <br />(PSP). Tilelkac® IS a registered trademark for PSP and ls covered wder U.S. patent #5,746.029. RoorTrac® end Fast/ack®ls a registered <br />trademark for PSP and Is covered under U.S. patent 06.360.491. <br />Page 2 of 7 <br />COPYRIGHT PROFESSIONAL SOLAR PRODUCTS 2007: All information conialned In this mamal Is property of Professlonal Sol, Products <br />(PSP). TlleTrac®b a reglitored trademark for PSP and ls covered under U.S. patenl #5.746.029. RoofTrac®and Fa=JackE> 13 0 reglstered <br />trademark for PSP and Is cowred under U.S. pald #6.360.491. <br />professional RoofTrac®SOLAR <br />products Installation Manual <br />Date Modified: 08/13/07 <br />Insert the spice "A" into the channel and install "B- -the two 5/16- bolts / lock washers- into the lower <br />support "C". Tighten using a 1/2" socket. Splice insert is designed to expand into the extrusion walls forcing <br />the rails into alignment, do not over tighten. Roof Trac® support rails can now can be handled and installed <br />as one solid rail. <br />RoofTrac® <br />12 Socket 4 <br />Insert <br />professional <br />SOLAR <br />products¤Installation Manual <br />Date Modified: 08/13/07 <br />Step 2: Attaching Support Rails to TileTrac®/FasUack® <br />TileTrac® version <br />T-wrench <br />(FastJack version on next page)33.- <br />TileTrac Device <br />B <br />5/16" bolts/ <br />lock washers <br />7 <br />extrusion me r-1 <br />/ <br />C <br />Lower <br />Support <br />A Spike Expansion Feature: <br />Roofrrac® splice kits are designed to hold support rails in alignment and allow <br />* for thermal expansion of the aluminum. After fastening the support rails to the <br />attachments, remove one of the 5/16" bolts. Thermal expansion of the <br />aluminum support rails will now be absorbed in the splice connection instead of stressing <br />the roof attachments. The remaining splice kit bolt and assembly will keep the support rails <br />in perfect alignment <br />h <br />NuWVash <br />Installation of the RoofTrac® support railsto the <br />IlleTrace. <br />Afterthe TileTrac® has been installed (referto the <br />respective installation guide), lay the support rail <br />(upside down) next to the attachments, step 1, as <br />illustrated above. Mark the channel adjacent to the <br />attachment devices. Align and mark the intersecting <br />"v" groove drill guide on the rail and drill a 1/2" hole <br />through the rail. After drilling the hole, place the rail <br />over the attachment feet, install the 3/8" washerand <br />nut and tighten using a 9/16" deep socket wrench. <br />Your support rails are now secure and ready for <br />installation of the modules. <br />MFil Use of a Unibit® will decrease drill <br />E|| time to approximately 3 seconds per <br />ll_JI hole <br />Page 3 of 7 <br />COPYRIGHT PROFESStONAL SOLAR PRODUCTS 2007: All Inform ation conialned In this m /ual b propity of Proressional Solar Products <br />(PSP). nleTrac® 15 0 registered Iradomerk for PSP and Is covered under U.S. patel, 05.746.029. Roorric® and Fa:Wack® 13 a registered <br />tradem,k for PS P Rd & covered under U.S. pient 06.360.491. <br />Page 4 of 7 <br />COPYRIGHT PROFESSIONAL SOLAR PRODUCTS 2007: AN Informallon conialned in this manualls properly of Professional Solar Products <br />IPSP). TRITrac®Is a registered trademark for PSP and Is covered under U.S. patent #5.746.029. Roomac® end Fast.Jack®ls e rogistered <br />trademark for PSP end Is covered under U.S. patent #6.360,491 <br />:13 -0 3 21825 932@20 <br />2 22 20 8 EU 2 9 i ggom w *Fm N<Cog(D-3Z*2* 0 p E. m Et€55@PEBO -8158%n NO,(D 8 2»02-1 00 @**-1 ES < 2 % O»J, 0>J Z 97 -12900 0 (09 03 2 3- 1 3 7 <br />e - C) Om -4 <br />PV-8©2012 pvlabels.com <br />ES