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HomeMy WebLinkAbout10179505_1044 W. FAIRBROOK - Plan (2)CITY OF SANTA ANA BUILDING PERMIT APPLICATION WORKSHEET PLEASE PRINT 3/2/05:forms/Blda.App.Worksheet PROJECT ADDRESS: 10 HH FAI2.8,2-ook. 1-0 SUITE: 'SAPIN #/0/ 79589- USE OF BUILDING:<EMEENTIi>COMMERCIAL INDUSTRIAL OTHER MASTER ID# NATURE OF WORK: NEW ADD ALTER/T.I.DEMO REROOF REPAIR SIGN MISC NEW/ADDITIO;N/ALTERATION· 1STIL.. - - 2ND FL.. TOTAL OF OTHER Fla GARAGE/CARPORT ST BASEMENT.: YES/NO SF PATIO/ENCI. PATIO SF RES. REMODEL: SF ALTER/T.I.: SF NO. OF STORIES: SF BLDG. HEIGHT: SF PROPOSED USE: SF JOB DESCRIPTION (non-residential projects see reverse side of this application): 7, 64 kw 1)V 90\.v *6*Lute f 0 2 ,v,.0 ..4 9 v 6 - \'/'l-£ g \25A 34 4.-e· J..A 24 r 34 V-i / Y-O 711 V€ r kisI I 1 BUILDING OWNER'S NAME:PHONE NO·OGISES &A,Jiv A 2.vt€('719) 5 42 -5948 ADDRESS:CITY:STATE:ZIP· iD 4.4 foi. 6-ook- Ln 544, Ab (4 4270(9 TENANT'S NAME (Comm/Ind)PHONE NO: CONTRACTOR'S NAME:STATE CONTR. #:LICENSE CLASS:PHONE NO: (a 1 1 4 rviRA 501•r iysk.-5 1 z_© 1 6 40 /6 goo- 32-4- 1¥+B ADDRESS:CITY:STATE:ZIP: 1 X 11 E. DI'-A•,c ·lil'0 r?,4 3-1-e. p 1:41\Ulpn (4 928'6 1 WORKERS COMP. POLICY#: 32lev 898 EXP. DATE: CA/31-130-) 4 INSURANCE COMPANY: 6'fatuk >11/ t<= SANTA ANA BUS. LlC. #: ARCHITECT/ENGINEER:STATE LICENSE #:PHONE NO· ADDRESS:CITY:STATE ZIP: CONTACT NAME: -6·1<f- vleiv.PHONE NO: (31 1 4) - 451 - 5-384 E-MAIL.ADDRESS: 92„. 2...ev.r?Ma (f) 82-64 -fol-,42. £.o.v· D OFFICE USE ONLY:ACC OR SPC (CIRCLE ONE)HRS PER OCC. GROUP:RECEJPT #AJ IA BLDG. FEE $ / P/C FEE PD $0 TYPE OF CONSTR VALUATION: $ M 600 SUBMITTAL DATE: FIRESPKR: YESi/NO A/C: YES / NO FLOOD ZONE:PROCESSED RES. DEV. FEE: YES / NO PRIOR DWELLING UNIT: YES / NO COMMENTS: PLANNING OK TO CHECK & DATE BLDG. DEPT. APPROVAL & DATE PLNG CONDITIONS: PLEASE CHECK ALL THAT APPLY TO YOUR PROJECT JQB DESCRIPTION CHECKLIST: U Additional square footage E Awnings E Canopy U Card readers E Ceiling work U Change of occupancy (use) [3 Disabled accessible (H/C) restrooms U Dust collector E Elevator shaft El Exterior doors or windows El Equipment pads 2 Interior demo El Kitchen equipment D Partition walls 0 Rated corridors U Rated shafts El Roof mounted equipment El Security bars U Screening for equipment U Skylights D Stairs U Storefront/facade improvements C] Storage racks or shelving over 5'-9" E] Walk-in coolers ITEMS REQUIRING SEPARATE BUILDING PERMIT APPLICATIONS: Block wall Complete demo Fence Fire signaling system Fire sprinklers Flagpole Lawn sprinkler system Light Standards Parkirtg lot paving Parking lot striping Pedestrian protection Pool/Spa Signs Spray booth Temporary power pole Trash enclosure CITY OF SANTA ANA PLAN CHECK -CHECKLIST JOB ADDRFSR·1044 W Do r h nook TRACKING#: 0 '794 °101 63-9/7 DATE:13- - 3-0-(3 FOR PLANCHECK STATUS CAI-L (714) 647-5800 PLEASE INITIAL EACH ITEM RFI OW -E--1.I agree to pay a plancheck fee established for this project with the understanding that this payment is not a guarantee that a permit will be issued and that this fee is not refundable once a plancheck has commenced. I understand that I may request an "Accelerated Plancheck" at an additional cost to me. This plancheck will be performed by an in-house plan checker with the intention of reducing plancheck time for the Building & Safety Division. -131_ 3.I understand that the project valuation (from which plancheck and permit fees are calculated) will be reviewed during the plancheck process and that said valuation shall be adjusted up or down in accordance with established fee computation regulations. i>f--4-I understand that I shall su6mit separate plans, applicatibns and plancheck fees for the following when plan check is required: a. Electrical Plans - 2 complete sets c. Mechanical Plans - 2 complete sets b. Plumbing Plans - 3 complete sets d. Grading Plans - 3 complete sets I understand that I shall Visit the Public Works Department to verify whether a field inspection of the property is required. 1 understand that prior to the issuance of the Building permit I am required to obtain Public Works Agency approval if my project valuation exceeds $30,000 or has added plumbing fixtures, or added bedrooms, or exceeds 500 sq.ft. AGRFED TO BY APPLICANT OR AGFNT - n Applicant's Signature Print Name €--1-er .L-ul i,,o Addrese / 51 ' E oval,1, ..IL.v r.c #Jz- D Telephone Number (YIll) - 4!-1- 5.39?Fax FOR OFFICE USE ONLY: "Checklist of items discussed" APPROVALS & FEES REQUIRED: Y/N Full-t- 64 1.-215Ianning Department 22-Public Works Agency 3.1 Fire Departmemt 4.- Police Department 5._ School District 6._ Health Department 7.05Title 24 (Energy ) 8.Jitle 24 (Disabled Access) 9.-klkoof Mounted Equip. 10.2flist of Subcontr. 11.-k-Bldg. Pmt. Info. 12.rSummary of Appr. Req , 13'35FY Information 14.-96onstr. Act. Reg. 15AM-Res. Dev. Fees 16_Mklip 17*Microfilming 18.-PConst. Debris Recyc. 19.0FCWP Surcharge 20_ LOA/Owner-Builder Ver. PERMITTECHNICIAN f L- Form 58: 3-26-04 1 11 -- '' SHEET INDEX: - A-01.............SITE PLAN S-01....STRUCTURAL DETAILS FAIRBROOK LN. :2E-1.1... ...ELECTRICAL PLAN Subject To The Following Apple@: -PER CALIFORNIA RESIDENTIAL CODE. .0 Edi.....ELECTRICAL WIRING DIAGRAM 4, SMOKE ALARMS AND CARBON MONOXIDE 0 0E-1.3...........WIRE SIZE CALCULATIONS 6¥blanning Department A N E-1.4.... ...MICRO INVERTER COMPONENTS ALARMS WILL BE RETROFITTED INTO CO Er- E-1.5.... ...WARNING LABELS Il Fire Department EXISTING DWELLING. TO BE INSTALLED AT 6 0 2 m /LU m acv P 00 -System Summary Il Police Department LOCATIONS PER R314 & R315 OF THE 2 jok€99 U Public Works Agency u CALIFORNIA RESIDENTIAL CODE. ,9 8528 DC PV Size: 7.84 KW (11BDIGWaili@[Pd?MiMODULES 0 2 %89*90 02213 Azimuth : 100,255,175°AT @120#254WthlaiMP 'PNK]@Fbei,aibrient / -L O r- ECEIVENumber of PV modules: 34 AT[ihERWRALMEL TO ROOF -15 U sui@ADE®Plain -.*E-, b PV model #: TRINA SOLAR TSM-24A9 °' -Distrist AUG 2 0 2013 .-10/ 1Module Dim: 39.05" x 64.95"U Park Acquisition-an Dencarit 111 City of Santa AnaZ Module Weight: 43 lbs 1 0 OInverter model #: Enphase Micro InvertersNEW NEMA 3R 125A E 01-10\ ,e Jg A (7) UL LISTED PV MODULES E c °r- (34) M215-60-2LL-S2X SUB PANEL FOR & a. AT 100° AZIMUTH. MOUNTED 5 0 <LU N M - Inverter Quantity: 34 MICROINVERTERS AT 14° PARALLEL TO ROOF F CE 2 0<£ (0 ZPV Structure: Orion ONLY - 0i__lno <€ m (D ----1 E -SURFACE.=5 2* PERMITTYPRoof T2git#iM*E-19@AllGLE m °6 9ARCHITECTURAL STRUCT®RAL F/ 1 APPROVED ZNumber d#Steries*ING u Wt 8 & PLANNING DiVWBON .-3 r-PERMIT#._Raa{Iilt:.. - 14° /0179526 'ACCEPTED FORE)*ISTINGTIZe[) AIA F__-1 ) J „ „ 0AIN-ELEgRICAL /»-»-----\MASTER I.D.oma=l£2-*2 -occ. GROURoof Framina: 2)<6FDflid#2. raters SEPARATE [PER,JOuT&Ra J· Le -diAG.4 r CONSTR. TY0424" 0-c. spacing v-[3,ELECTIROCAL FLUEimaNPANIEI11©AL PANS This set of plans and specifications must be kept on the job POOL sp-__LL_ Zone 41CODE ED[Ti@EMcture type: SFR )010 Ceo- at all times and it i, unlawful te make any changes or /7 PLANNER______,Z;0612____DATE-22*ELE--7-73 -- Number q*oofs utilized: 4 alterations on same without written permission from the LJ PROPERTY LINFLOOD ZONE-City of Santa Ana. F LANNiNG 'NSPECTION REQUIRED: a TRANSFERRED SW__ - DATE The acceptance of this plan and speciffcations SHALL NOT '(16) UL LISTED PV MODULES -1 FLOOD ZIONE CERTIF. REQ'D YES be held to permit nor be an approval of the violation of any -1 1/ PINprovisions of ANY City Ordinance or State Law.AT 175° AZIMUTH. MOUNTED 2 -L,·uuir FINAL NONE 11-11 MIC'19,1!-M - - - - 1 1 --)ADIANT BARRIER @ ROOF YES | Accepted By 1*ki 9 V-0 . __DBER-Rb-fl b AT 14° PARALLEL TO ROOF MAMIE- (714) . 0 SURFACE. t BELO.-'. RET.Aj:'! PLANE FOR FUTURE REVISIONS.7 -21;l,LM- 4,2. De/. -YES -*ITY CE_SANTA,ANA·,SUB,hECT TO 1-(EAME CHECKED AND CONDITIOi EDate Issue4 1-\\ - 30.Hooi 0:STE Cj BSTER C; 2 ' -4 Y ROOF 1 LOAD CALCU[*11 ROOF 2 LOAD CALCULATION ROOF 3 LOAD CALCULATION ROOF 4 LOAD CALCULATION ,=;i.<[7 2,4.--S-, 4 95·t.TERATIONS/MoniKiCATIONS' *&%68 r. e .r 925 „ Roof: 3 panels Pen@tration spacing:,R'max Roof area : 145.91 sq. ft. PV Area : 52.83sq. ft. PV panel weight= 43 lbs Mounting hardware weight= 15 lbs Entire Weight on roof: [(43lbs*(3)]+15= 144 lbs 144 lbs/ 52.83 sq. ft.= 2.73 lbs per sq. ft. Roof : 8 panels 48" Penetration spacing2' max Roof area : 530.76 sq. ft. PV Area : 140.88 sq. ft. PV panel weight= 43 lbs Mounting hardware weight= 40 lbs Entire weight on roof: [(431bs)x(8)]+40= 384 lbs 384 lbs/ 140.88t.= 2.73 lbs per sq. ft. Roof: 16 panels 48" Penetration spacingilf max Roof area : 522.96 sq. ft. PV Area : 281.76 sq. ft. PV panel weight= 43 lbs Mounting hardware weight= 80 lbs Entire weight on roof: [(43lbs)*16)1+80= 768 lbs 768 lbs/ 281.76 sq. ft.= 2.73 lbs per sq. ft. Roof: 7 panels 48" Penetration spacing:limax Roof area : 295.86 sq. ft. PV Area : 123.27 sq. ft. PV panel weight= 43 lbs Mounting hardware weight= 35 lbs Entire weight on roof: [(431bs)x(7)]+35= 336 lbs 336 lbs/ 123.27 sq. ft.= 2.73 lbs per sq. ft. 2 ALL ':417.-InD.:L-6 TO MATCH EXISTING a C..f-I--1 vcr·:LE-4NG REQUIRED 3 SUBMIT LANI-Intrao= D: Au. NOTED SCALE IN 24" X 36" PLOT L 1- L_,11,10 Date Sheet 08-16-13 Scax.:3/16" = 1'0" -U -1 Drawing: RUIZ 10 3Pc -- - #Fairbrook•Ln. Santa An & E e ©o T 0 0 4- NO CD - N 0) ·· 2 00 J J u.i E O LL - .'9 2 10 PV MOUNTING RAILS WITH BRACKETS AT 72" O.C. MAX 3//91/'llil- SPACING. 2x6 ROOF TRUSS AT 24" O.C. SPACING i ill L-1-1 PV LAYOUT PLAN 3/16" = 1'-0" INDE E./El I tf N D [XL Z ZE 06 9 ]3 DN 3/8" HARDWARE, TOP OF MODULE SOLAR MODULE - FROM ROOF SURFACE -MODULE CLAMP -SOLAR MODULE ANODIZED ALUMINUM 2" MODULEL-BRACKET \ i h r. ,, -!MOUNTING RAIL - I 3' MINTMUM 10 9 ..1 - U 01% - SHEATINGLASPHALT SHINGLES · r-\ 0Nk SS-BOLT AND 5/16" X 3 1/2" STAt \/) u FLANGE NUT PLANSP'REPAREDBY LAURENCE FRANKS STEEL LAG SCREW , D GALVANIZED 12" X 12" FLASHING. LSEALANT APPLIED BELOW ANDPENETRATION SPACING -ON TOP OF FLASHING. 72" MAXIMUM Re:AFTER Date 08-16-13 Sheet SECTION PLAN 3/8" = 1'-0" 1 p TYPICAL CONNECTION DETATL 6" = 1'-0" Scale. AS NOTED S-01 Drawing: RUIZ NOTED SCALE IN 24" X 36" PLOT V:m,y...W sulaisK< 0,11 IICI Al la Un JZ., UL;1 %1 090» to--4 44 1% clout-- 1-04»30-E» 97 £ r. Mono Multi Solutions TSM-PC05.08 TSM-PA05.08 THE UNIVERSAL SOLUTION 15.0% MAX EFFICIENCY 1 1 245W Module can bear snow loads up to 5400Pa and wind loads up to 2400Pa MAX POWER OUTPUT 25 YEAR \ Guaranteed power output10 YEAR 0-+35% PRODUCT WARRANTY High performance under low light conditions Cloudy days, mornings and evenings LINEAR POWER WARRANTY , ,\Independently certified by international / certification bodies Founded in 1997. Trina Solar is o vertically integrated PV manufacturer. involved in the production of ingots, wofers and cells to lhe assembly of high quality modules, using both mono and multicrystalline technologies. As of July 2011, the Company hos olready achieVed an annualized nameplate module capacity of approximately 1.9GW. Trina Solar's wide range of products are used in residential. commercial, industrial and public utility applications throughout the world. Only by matching an effident cost- structure with proven performance will we as an industry achieve grid parity. And at Trina Solar, we have both. Trina Solar Limited www.trinasolor.com Trinasolar The power behind the panel Manufactured according to International Quality and Environment Management System Stalndards ISO9001, ISO14001 Black frame improves aesthetics LINEAR PERFORMANCE WARRANTY 10 Year Product Warranty • 25 Year Linear Power Warranty 6100% -clar's linear warranty% lill- 1 901 ---.r- T ··- -·' 4=25- py E i i. 14 434.1...t:1 4'....2 - 0 80% - - - t··4.-&.;d"-£6-,ib-fals&£'&fli&'Ev#L+Ji,#6- U,iealgrp.331,fUU Years 5 10 15 20 25 g] Industrystandaid Trina Solar - % - 4. ./ TSM-PC05.08 / TSM-PA05.08 THE UNIVERSAL SOLUTION DIMENSIONS OF PV MODULE TSM-PC/PA 05.08 941mm ELECTRICAL DATA @ STC TSM-225 ITSM-230 TSM-235 TSM-240 ITSM-245 PC/PA05.08 |PC/PA05.08 PC/PA05.08 PC/FA05.08 | PC/PA05.08 FORAIN QQE 4012 /1,45rAUINGHCLE JUNSION -NIMEPLAm Cl Peak Power Watts-Pmx (Wp) 225 l 230 235 240 245 Power Output Tolerance-PMAK (54 ' 0/+3 ' 0/+3 1 0/+3 ' 0/+3 0/+3 Maximum Power Voltage-VMp (V}29.4 29.8 T 30.1 30.4 30.7 Maximum Power Curreht-IMPP (A) 7.66 7.72 '7.81 Z89 7.98 Open Circuit Voltage-Voc (V)36.9 3Z0 37.1 372 323 Short Circuit Current-Isc (Al 8.20 18.26 8.31 8.37 '8.47 Module Efidency rm (%3 113.7 14.1 14.4 14.7 15.0 Values at Standard Test Conditions STC {Air Ma ss AM I .5, Irr adian ce 1000W/m•, Cell Temperature 25'C) . ELECTRICAL DATA @ NOCT TSM-225 TSM-230 ITSM-235 TSM-240 TSM-245 PC/PA05.08 PC/PA05.08 |PC/PA05.08 PC/PA05.08 PC/PA05.08 Maximum Power CA'}164 | 168 | 172 175 1 -8: -- - --- · - -- Maximum Power Voltage M ' 26.9 ,27.1 2Z4 27.7 \643 GROUNDINGHOLE Maximum Power Current (A) 6.12 6.20 6.27 6.32 Open Circuit Voltage (V)133.8 ,33.9 34.0 434.181·2mm 180 . - 1 178 1238 6.41 34.2 Short Circuiteurrent (Al 6.62 & 6.68 6.70 |6.75 6.83 Back View NOCT: Irradiande al 800W/m'. Ambient:Temperature 20°C. Wind Speed IM/s. E 9 n 1 40*nm . A-A 1-V CURVES OF PV MODULE TSM-230 PC/PA 05.08 990 bOOW/m' 8.m BOOW/rn' -7 691 MECHANICAL DATA Solar cells Cell orientation Module dimerlsion Weight Glass Frame J-Box Cables / Connettor Multicrystalline 156 x 156mm (6 inches) 60 cells (6 x 101 1650 x 992 x 40mm [64.95 139.05 x 1.57 inches) 19.51<g (43.0 Ibl Hightransparancysolar glass 3.2mm [0.13 inches) Anodized aluminium alloy IP 65 rated Photovoltaic Technology cable 4.Ommn (0.006 Inchese]. 1000mm_(39.4 inches]. MC4 5. 4. 2- 19° 0. ewin·F 40[)W/rn' 200W/m' ofo 100 2090 3020 409° TEMPERATURE RATINGS MAXIMUM RATINGS Nominal Operating Cell 46°C{£2°C)Operational Temperature -40-+85°C Temperature (NOCT)Maximum System I 1000V DC(IEC)/ Temperature Coeffident of P- - 0.43%/°C Voltage 600V DC{UL) Temperature Coefficient of Voc [ - 0.32%/°C Max Series Fuse Rating 15A Temperature Coefficient of Isc 0.047%/°C Voltage (V) Average eflciency reduction of 4.5% at 200W/m2 according to EN 60904-1. WARRANTY 10 year workmanshlp warranty 25 year linear performance warranty (Please:refer lo product warranly tor details) CERTIFICATION ®us LISTED PACKAGING CONFIGURATION Modules per box: 24 pcs Modules per 40' container: 672 pcs Trinasolar The power behind the panel CAUTION: READ SAFETY AND INSTALLATION INSTRUCTIONS BEFORE USING THE PRODUCT. ® 2011 Trina Solar Limited. Ail rights reserved. Specifications included in Ihis datasheet cre subject lo change without nolice f. TSM. EN_Feb_2012 M215-MICROINVERTER l 'A *'W ENERGY [e] enphaseEN'ERGY....flai The Enphase Energy Microinverter System improves energy harvest, increases reliability, and dramatically simplifies design, installation and management of solar power systems - Maximum energy production PRODUCTIVE -Resilient to dust, debris and shading - Performance monitoring per module - System availability greater RELIABLE than 99.8% - No single point of system failure The Enphase System includes the microinverten the Envoy Communications Gateway, and Enlighten, Enphase's monitoring and analysis software. - Quick and simple design, installation SMART and managefnent - 24/7 monitoring and analysis - Low voltage DC SAFE - Reduced fire risk C US - enphase.com- - 5 · 7. I- 6- M215 - MICROINVERTER TECHNICAL DATA Input Data (DC) Recommended input power (STC) Maximum input DC voltage Peak power tracking voltage Operating range Min./Max. start voltage Max. DC short circuit current Max. input current Output Data (AC) Maximum output power Nominal output current Nominal voltage/range Extended voltage/range Nominal frequency/range Extended frequency range Power Factor Maximum units per 20A branch circuit Maximum output fault current Efficiency M215-60-2LL-S22/S23 and M215-60-2LL-522-NA/523-NA (Ontario) 190 - 260W 45V 22V-36V 16V - 36V 22V/45V 15A 10.5A @208 Vac @240 Vac 215W 215W 1.0A (arms at nominal duratjon)0.9A (arms at nominal duration) 208V/183-229V 240V/211-264V 208V/179-232V 240V/206-269V 60.0/59.3-60.5 Hz 60.0/59.3-60.5 Hz 60.0/59.2-60.6 Hz 60.0/59.2-60.6 Hz >0.95 >0.95 25 (three phase)17 (single phase) 1.05 Arms, over 3 cycles; 25.2 Apeak, 1.74ms duration CEC weighted efficiency 96.0% Peak invener efficiency 96.3% Static MPPT efficiency i(weighted, reference EN50530)99.6% Dynamic MPPT efficiency (fast irradiation changes, reference EN50530)993% Night time power consumption 46mW Mechanical Data Ambient temperature range Operating temperature range (internal) Dimensions (W)<HxD) Weight Cooling Enclosure environmental rating -40°C to + 65°C -40°C to + 85°C 17.3 cm x 16.4 cm x 2.5 cm (6.8" x 6.45" x 1.0")* 1.6 kg (3.5 lbs) Natural conve.ction - No fans Outdoor - NEMA 6 * without mounting bracket 2;%21 Features W. Compatibility Communication Warranty Monitoring Compliance Pairs with most 60-cell PV modules Power line 25-year limited warranty Free lifetime monitoring via Ehlighten software UL1741/IEEE1547, FCC Part 15 Class B CAN/CSA-(22.2 NO. 0-M91, 0.4-04, and 107.1-01 Enphase Energy, Inc. 201 1 st Street Petaluma, CA 94952 Phone: 877-797-4743 Fax: 707-763-0784 info@enphaseenergy.com http://www.enphase.com 142-00010 Rev 03 0- enphase _-_ ENERGY M215 TM Microinverter Quick Install Guide Read and follow all warnings and instfuctiohs in the M215 /nsta//ation and Operation Manual at: http://www.enphase.com/support/downloads before using this document. Measure the AC Voltage of the Service Entrance ConductorsCheck all phase conductors: line to neutral and line to line. r 0.000 ]AC distribution panelvok meter set to ACV Acceptable ranges are shown in Step Detai/s on back. Install the AC Branch Circuit Junction BoxSee notes in Step Detai/s on back. , ?\1 racking AC junction box -1 5 M215 Microinverter Quick Install Guide 0 Position the Enphase Engage Cable Lay out the cable along the installed racking.0 Ground the Microinverters Ground the microinverters using either the grounding lug with a continuous ground wire or WEEB grounding washers. See notes in Step Deitai/s on back. , continuous ground -*- 00 Check th dropconnector labels to be sure that you have tlie right cable. 1 You must use 240 Vac cable for single phase or 208 Vac cable for three-phase. Attach the Microinverters to the PV Racking a. Mark the approximate centers of each PV module on the PV facking. See notes in Step Detai/s on back. 0 Dress the Cable a. Attach the cabling to the rack using the cable clips, or you may use tiewraps. cable clip release holes b. Mount the microinverters with the silver side facing up and the b:lack side facing down. Keep the drop connector release holes clear and accessible. b. Dress any excess cabling in loops so that it does not contact the roof. L Connect the Microinverters a. Remove the red temporary shipping cap from the cable connector and connect the micro- inverter. Listen for two clicks as the connectors engage. b. Slide the hex nut onte the cable. c. Insert the cable end.all the way into the wire organizer (up to the stop). hex wire cap nut organizer 23\ 444 1 1 b. Cover any unused connectors with sealihg caps. Listen for two clicks as.the connectors engage. See notes in Step Detai/s on back. d. Attach the cap. bend wires down + into recesses of wire organizer and trim to length * place cap over the wire organizer &1 (U ho/d the cap with the disconnect tool or a #2 screwdriver Do not use the red shipping cap to cover unused connectors. The shipping cap does not previde an adequate environmental seal. e Terminate the Unused End of the Cable a. Remove 70mm (39 of the cable sheath from the conductors. 0 5 rotate the hex- nut with your hand or a wrench until the /atching mechanism meets the base - do not over torque e. Attach the terminated cable end to the rack- ing with a clip or tie wrap. Connect the Cableto the AC Junction Box Connect the cable into the AC branch circuit junction box. See notes in Step Detai/s on back. e 10 Complete the Installation Map Peel the removable serial number label from each microinverter and affix it to the respective location on the paper copy of the installation map. serial - number / + . /abels i· LL_---I--1--I-* --.-'ZE]Z Connect the PV Modules a. Mount the PV modules above the microinverters. b. Connectthe DC leads of each PV module to the DC input connectors of their corresponding microinverter. 60-cell PV module verify polarity on at /east one umt pair Energize the System a. Turn ON the AC disconnect or circuit breaker for the branch circuit. b. Turn ON the main utility-grid AC circuit breaker. Your system will start producing power after a five-minute wait time. Irr_ T status LED The status LED on the underside of each M215 will blink green six times i to indicate normal operation one minute after DC power is applied. Step Details e 240 Volt AC Split Phase 208 Volt AC Three Phase Ll to L2 211 to 264 Vac Ll to L2 to L3 183 to 229 Vac Ll, L2, to N 106 to 132-Vac Ll, 1-2, L3 to N 106 to 132 Vac 0 WARNING: Only use electrical system components approved for wet locations. WARNING: Do NOT exceed the maximum number of micro- inverters in an AC branch circuit as listed in the table below. Each branch circuit must be protected by a dedicated circuit breaker of 20A or less. Service type Max M215s per branch 240V 17 208V 25 WARNING: Size the'AC wire gauge to account for voltage drop for both the branch circuit and all upstream conductors leading back to the PCC. See Voltage Drop Calculations at http://www.enphase.com/support/downloads. 0 WARNING: Allow a minimum of 1.9 cm (0.75") between the roof and the bottom of the microinverter. Also allow 1.3 cm (0.50") between the back of the PV module and thetop of the inverter. 0 NOTE: The AC output neutral is not bonded to ground inside the micreinverter. NOTE: The M215 grounding lug can accommodate a 6-8 AWG conduttor. NOTE: Torque the microinverter fasteners to the values shown: • 1/4" mounting hardware -SN m (45 in-lbs) minimum • 5/16" mounting hardware -9Nm (80 in-lbs) minimum Using a power screwdriver is not fecommended due to the risk of thread galling. e t.,d# i Disconnect toot WARNING: Install sealin caps Aon all unused AC connectors as CM- [1529, A these become live when the system WK.'53. is energized by tl:ie ut:;ity. The IP67-rated sealing caps are required for UL compliance 9, and to protect against moisture ingress. NOTE: To remove a sealing cap, you must use the Enphase disconnect toel or a #2 scfewdriver. 0 NOTE: The Engage Cable uses the following wiring scheme. 240 Volt AC, Split Phase Wiring 208 Volt AC, Three Phase Wiring Black - Ll Black- Ll Red - L2 Red - U White - Neutral Blue - L3 Green - Ground White - Neutral Green - Ground Refer to the Enphase Communications installation Quick /nsta// Guide for information on Envoy installation and Enlighten set up.1:40-00030 Rev 02 Enphase Energy Customer Support: support@enphaseenergy.com or 877-797-4743 Orion Pitched Residential Install Guide y>1 Arinn A=ritinn (Fj 301 A L) rion Pitched Residential Products Date Modified:10/13/2010 Installer Responsibilities Orion Inc. makes no warranty of any kind with regard to this material, including, but not limited to, the implied warranties of merchantability and ®tness for a particular purpose. The information in this document is subject to change without notice. Orion shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing, performance, or use of this material. This document contains proprietary information that is protected by copyright. All rights are re- served. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Orion. Orion Inc. Marketing Department 2917 Vail Avenue, Los Angeles, CA 90040 © Orion, 2010. All rights reserved. ORION™ is a registered trademark in the United States of America and other countries. Thankyou forchoosing ORION™. This quick start guide provides easy step-by-step installatjon instructions. For additional information, please visit us at www.orionracking.com BEFOREYOU BEGIN 1 Verify that all of the components are included and consistent with your order. 2 To avoid con®icl:s, never modify or combine ORION™ with components that are not !made for ORION™. Doing so will void any warranty associated with ORION™. INTRODUCTION Copyright Orion Racking 2010: All information contained in this manual is property of Orion Racking. D rion Pitched Residential Products Date Modified:10/13/2010 Racking Components - 1) Beam 1 A A 6) Mid Clamp (1) Stainless steel hex bolt (1) Nut (1) Slider (1) Mid Clamp 2) 1 Flange Connection 7) End Clamp (1) 5/16 x 3-1/2" Zinc Plated A (1) Stainless steel hex bolt Lag Bolt A --„2,1 (1) Nut (1) Washer (1) Slider (1) 1 Flange Connection (1) End Clamp 3) Beam Splice 8) UGC-2 Grounding Shown without grounding option (2) Stainless steel hex bolt (2) Nut (1) Beam Splice 4) 2 Piece Aluminum Standoff (2) 5/16 x 3-1/2" Zinc Rated Lag Boll (1) 1 Flange Connection (1) 3/8" x 3/4" Hex Head Bolt (1) 3/8" x 1-3/4" EPDM Washer r'IC. 9) WEEBLUG Orion Racking 2010: All information contained in this manual is property of king. , Orion Pitched Residential • - Products Date Modified:10/13/2010 Planning Your Orion Installation The installation can be laid out with beams paral- The length of the installation area is equal to: lei to the rafters or perpendicular to the rafters. ·The total width of hte modules, Note that ORION beams make excellent straight ·Plus 1 inch for each space between modules edges for doing layouts. ·Plus 3 inches (1.5 foreach pairof end clamps) Center the installation area over the structural members as much as possible. To speed installation, mark beam at approximate proper foot space before clicking connections to beam Leave enough room to safely move around the array during installation. Some building codes require minimum clearances around such instal- lations. The user should be birected to also check 'The Code: The width of the installation area equals the length of one module. Peak - Low-profile High-profile · mode - mode ---=---- 8 - . 4 1 $ a Gutter Copyright Orion Racking 2010: All information contained in this manual is property of Orion Racking. Drion Pitched Residential Products Date Modified:10/13/2010 Locating Your Points of Attachment 4 f Rafters are usually 1 1 What type of roof are you working with? A. Comp/Shingle B. FlatTile C. Spanish Tile D. Flat Roof every 16"or 24"O.C. and are typically 2" x 0 /#p##W-Ufi i --11 .i/<.4 // 4 lili 16 lut () Refer to"Work drawings" 4 Systems to determine - provided by Next Solar spacing between stand-4Fir;' 7Cl;larce /off's, clearances, etc. 4 / / 1/%140// #U f 2f / / Snap down yourchalk-line from end to end, to accu- rately locate your standoff locations. »4-tj n h 11 You will now have exact locations for standoffs Copyright Orion Racking 2010: All information contained in this manual is property of Orion Racking. Drion Products Installing Orion Pitched Residential Date Modified:10/13/2010 Step 4: Install Appropriate Number of Bolts and Ground Clips Step 5: Install Modules Using Top Mounting Clips \\\2\ f .L ¥ hi :je S® BURNDY® Washer, Electrical Equipment Bond WEEB INSTALLATION INSTRUCTIONS For Orion Solar ORI-R Rail Mounting System Only Please read carefu Ily before installing. Burndy LLC recommends that the sufficient details of the installation be submitted to the AHJ for approval before any work is started. 0 0 WEEB-OCR WEEB-LUG-8.2 Products are tested to UL 467, CAN/CSA-C22.2 No. 41 UW Canadian standards for safety grounding and bonding equipment. US Intertek 3098177 Document Number 104-0404-000095-000 0777-Fr*7#.111 0,1 1 a WEEB COMPATIBILITY The WEEB family of products can be used to bond anodized aluminum, galvanized steel, steel and other electrically conductive metal structures. All installations shall be in accordance with NEC requirements in the USA and with CSA C22.1 in Canada. The WEEBs are for use with modules that have a maximum fuse rating of less than 25A. WEEB-OCR on Boxed Module Frames: Certain module frames do not have enough structural strength to withstand the force required to embed a WEEB. These frames will deform and therefore not allow sufficient penetration of the WEEB teeth. The general requirements for minimum module frame thickness of "boxed" type module frames are illustrated below. For more information regarding module compatibility, please see the technical documents section of our website. / i 1-r i-1 -1-1 1 \ 1 , :LL -1.J :, 1 -9 (OK NO LESS THAN 3.00 mm NO GREATER THAN 8.5 mm 11- NO THINNER-- THAN 1.5 mm \-4 Note: Inspect each module frame used with a WEEB to ensure that the bottom mounting face of the frame is flat, and that there are no hindrances to embedding WEEB teeth. Do not use a module with a frame that prevents the WEEB teeth from embedding fully. 1 1 Ill /2 11 Document Number 104-0404-000095-000 3YS ItIVI UVtKVItW I . Lay in equipment ground conductor and torque bolt to 7 ft-lbs / 10 N-m. Use one WEEB-Lug-8.2 assembly per rail to connect system to equipment ground conductor. Torque fastner to 12 ft-lbs / 16.3 N-m. -1'YA#.40.PY,1,I#hit#,1914- M< 332= NX 29 9 ...7 Use WEEB-OCR to bond solar modules to module mounting rail. Torque fastner to 12 ft-lbs / 16.3 N-m. Important notes: 1. These installation instructions are identical for both landscape and portrait oriented PV modules. Refer to module's installation instructions for clamping recommendations. 2. Use general purpose anti-seize compound on fastener threads when installing WEEBs. 3. The NEC section 690.43 states · Exposed non-current carrying metal parts of module frames, equipment, and conductor enclosures shall be grounded in accordance with 250.134 or 250.136(A) regardless of voltage·: 4. WEEBs are intended for SINGLE USE ONLY. Functionality will not be guaranteed if reused. 1.11 1 '211 Document Number 104-0404-000095-000 /0....8.1/'ll· Wita-UCK LAYUU I LANDSCAPE MODULE ORIENTATION EVEN NUMBER OF MODULES IN ROW V r,r, r, X DENOTES PLACES TO INSTALL WEEB-OCR O DENOTES PLACES TO INSTALL WEEB-LUG-8.2 CXR=4X1 WEEB-OCR NEEDED = [(2 X C) - 2] = [(2 X 4) - 2] = 6 ODD NUMBER OF MODULES IN ROW ··· 0 11 . 11 11 11 41 -- -- "--* 6-- 11 - 1 X -24 -ity -I-i- = X DENOTES PLACES TO INSTALL WEEB-OCR O DENOTES PLACES TO INSTALL WEEB-LUG-8.2 CXR=5X1 WEEB-OCR NEEDED = [(2 X C) - 2] = [(2 X 5) - 21 = 8 Note: When replacing a single faulty module, also remove the adjacent module which contacts the same WEEBs as the faulty module. This will ensure that there are never ungrounded modules in the array. Customer Service Department 7 Aviation Park Drive Londonderry, NH 03053 1-800-346-4175 1-603-647-5299 (International) 1,111 '211 Document Number 104-0404-000095-000 .0. el .8.1/'V· 11=1.91¤N SOLAR RACKING I We Make Solar Installation Simple Component List Grace solar Rail Features · Material:A16005-T5 · Extruded Aluminum Section · High Class Anodized Aluminum 11 1 1 - Features · Material: AI6005-T5& Al-70 bolt · Connect two pieces GR rail -6 4./.I-. E®RACE SO*Lf!Ii,22@ Features · Material: AI6005-T5 & A2-70 stainless steel bolt · Pre-assembly to comoatible with the usual module • IncludethelnterCIampand EndClamp 002002-----'IL 1 1.t ASS 426:%:24.5. . Features · Material· A16005-T5 · Extruded Aluminum Section · High Class Anodized Aluminum 2-/, / -9-% Orion Solar Rail Venus Series Flat System is engineered for the maximum flexibility possible in designing and planning for the commercial and residential roof solar system. it is applicable to install the usual frames module to flush with the pitched roof. the special extruded aluminum rail, the tilt-in module, the clamp kit and the various roof hook can be high pre- assembly and make the installation easy and quick to save your labor cost and Benefits: timp The tilt-in module can be put into the extruded rail from any location and can be high pre-assembly with the clamp and roof hook to minimize the time and cost of installation With all structure components comprised of high class stainless steel and anodized aluminum alloy, It is designed for twenty years service life and backed by 10 years warranty. The Orion Racking Earth Series fixed tilt system is designed to stand up to the extreme weather complied with the AS/NZS 1170 and other international structure load standard by the skilled engineer. The main support components also have been test to guaranty it's structure and load-carrying capacity. O -1. 25 Splice Bar Share Rail Bracket Residential Shingle Roof Assembly W/Flashing Spanish Tile Hook Vertical Mount FlatTile Hook Flat Tile Hook Vertical Mount *WUN:•·r C ORI-R-SP ORI-SR-01 ORI-FK-01 it. 74 < d 14\4 ORI-IK-01 ORI-IK-02 ORI-IK-02A End Clamp End Clamp Flashing 4 3 .0.. ORI-EC ORI-Flashing *.. J.''O'''.0.1.0.0.0.0..A 1 3- Ground Lugs w/HDW Cable Management ..................4 la a.0.0.1 d..Bl 1/ i VT j '44 ORI-G-GL ORI-A-PC01 Cable Clips r .*,0,<,-,- Universal End Clamp Share Rail Bracket Black Rail Splice Kit Black ,lie jiwilliwilli ..1 surlerpli"ZI4N:71'17"5'11'lip. ... ORI-EC Cable Clip 1.@ 12 - 41*7- VENUS SERIES · Save Up To 405 Material By Ouf • Most Cost Effici On The Market e Up 40% Less Pe • Ease Of Installa 1 . 11 r . 11 12 0 Patent Pending Patent Pending nt Pending CKET UNIVERSAL ENDCLAMP FEATURES · Material: A16005-T5 & A2-70 stainless steel bolt · Pre-assemblyto compatible with the usual module · IncludethelnterCIampand EndCIamp Section 1 Aluminum /7-/14547 r. - 1-+1_-1 1 »-L / 1 t ORION SOLAR RAIL FEATURES Material:A16005-T5 Extruded Aluminum Section · High Class Anodized Aluminum Rail Splice SHINGLE MOUNT RESIDENTIALSHINGLEROOFASSEMBLYW/FLAS IING /- P/ M embly w/Mllboll w.,0,,&1illin ·10 Il m- /W ....omm Il-1 46 RounRubbe,pad -CY flaling M,aw /1- F-mmit' Feature' · Allin·one wate,pioof hashingand mountlc anchof pholovollaicrackIngsyslems · Madeol allaluminumn and inrud- 51/nt/55 steel ha,dge · In.alls Ramle.dpindsave,labor by noineedingloculaway.ooling · At with In ro„ comp*Itlon a* wood shingle roof Eysiems RAIL SPAN CHART: T/LT VS. W/ND Span Chart for Standard and Heavy Duty Rail (ft) 30' roof height STANDOFF RISEFLASHING HM Moli Min 4 1.Wigh Rlie'll·.4,ii, Wood$,rew 8 80 1-# , '< Int, Ri.® rl,„hing 7.. . Fearures · Madeofallluminumandlndudess.inle55/€elhardware · Non fading wling colai ·Not for hotmopped m built up,ovh · Dirlotu/palnioip"*umbaidprodw/orrubbec/lais (4 #.1'.f Zil, .f#V(· Tilt 85 gn g5 100 nph105110115130175 STRU(TURAL ENGINEERS April 13,2012 Orion Solar Racking 2917 Vail Avenue Commerce, California 90040 TEL: (310) 409-4616 FAX: (310) 409-4717 Attn.: Engineering Department, Re: Engineering Certification for the Venus Flat Mounted Series Code Complaint Installation Manual PZSE, Inc.-Structural Engineers has reviewed Orion Solar's "Venus Flat Mounted Series Code Complaiht Installation Manual" published April 2012 and specifically "Wind Force Calculation", and "Rail Loading and Selection". The procedures are used to determine the calculation of the design wind force, load combinations, applied loading and rail selection. All information, data and analysis contained within the Installation Manual are based on, and comply with the following: 1. 2009 International Building Code, by International Code Council, Inc., 2009 2. 2010 California Building Code, by California Building Standards Commission, 2011 3. Aluminum Design Manual: Specifications and Guidelines for Aluminum Structures, by The Aluminum Association, 2010 This letter certifies that the structural calculations contained within Orion Solar's "Venus Flat Mounted Series Code Complaint Installation Manual" are in compliance with the above Codes. Ifyouhave any questions on the above, do not hesitate to call. Sinceely,4161 /N /4 \»91A m Ho. S3878 Paul Zacher, SE - President 0197 C....r.:-n.1.- rk Arion ni i n/1 MM .·,init .A, r ir.1- Dia