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HomeMy WebLinkAboutItem 14 - South Main Street Corridor Improvement Project from 1st Street to Dyer Road Public Works Agency www.santa-ana.org/public-works Item # 14 City of Santa Ana 20 Civic Center Plaza, Santa Ana, CA 92701 Staff Report January 17, 2023 TOPIC: South Main Street Corridor Improvement Project from 1st Street to Dyer Road AGENDA TITLE Approve Budget Reallocations and Amendment to the Project Cost Analysis to Increase Project Construction Funding for the South Main Street Corridor Improvements Project (Project No. 17-9001, 18-6911, 20-6958, 21-6451, 21-6461, 21-6014 & 19-6940) (Non- General Fund) RECOMMENDED ACTION 1. Authorize budget reallocation of $435,000 in unspent Road Maintenance and Rehabilitation Account (SB-1) funds from the Bristol Street Rehabilitation: Santa Clara Avenue to Memory Lane FY 21/22 (No. 22-6990) Project to construction funds for Main Street Rehabilitation from Warner Avenue to Edinger Avenue (Project No. 20-6958). 2. Authorize budget reallocation of $435,000 in unspent Road Maintenance and Rehabilitation Account (SB-1) funds from the Bristol Street Rehabilitation: Santa Clara Avenue to Memory Lane FY 21/22 (No. 22-6990) Project to construction funds for Main Street Rehabilitation from Dyer Road to Warner Avenue (Project No. 19- 6940). 3. Approve an amendment to the Project Cost Analysis in the amount of $1,320,000 for $1,320,000 in additional contingency funds and $250,000 in additional inspection and testing. The new estimated total construction delivery cost is $24,325,389.72, subject to non-substantive changes approved by the City Manager and City Attorney. DISCUSSION On January 19, 2021, the City Council awarded a construction contract to C.S. Legacy Construction for the South Main Street Corridor Improvements (Exhibit 1). The project’s scope of work includes monument signs, enhanced lighting, hardscaping, landscaping, irrigation, traffic signals, signing, striping, street pavement rehabilitation, sewer main replacement, and water main repair over a 2.5-mile stretch of Main Street from First Street to Dyer Road (Exhibit 2). South Main Street Corridor Improvement Project from 1st Street to Dyer Road January 17, 2023 Page 2 3 1 8 0 During construction, unforeseen utilities were encountered along the water main improvement alignment, requiring additional monies to complete the scope. With the added scope, additional material testing is needed to ensure compliance with the contract documents. Staff recommends adding $200,000 in water contingency funds and $250,000 in additional inspection and testing of Water Utility Capital funding. As a result of the increased scope of work, the project schedule was extended. One of the key improvements for the project is the rehabilitation of the existing pavement. The original schedule projected the completion of pavement to be April 2022, but with project delays the pavement was completed December 2022. Asphalt concrete unit pricing has increased since. In order to account for the price increase in asphalt concrete pavement material, Staff recommends reallocating $870,000 in unspent Road Maintenance and Rehabilitation Account (SB-1) funds to complete the project’s paving scope. Funding was originally allocated to the Bristol Street Rehabilitation: Santa Clara Avenue to Memory Lane Project (No. 22-6990), but the project start date has been postponed to accommodate the construction of the Well 32 Rehabilitation Project (No. 13-6433) which falls within the same project limits (Exhibit 3). The Bristol Street Rehabilitation project scope of work includes resurfacing the existing pavement and replacing missing or damaged curbs, gutters, sidewalks, driveway approaches, and wheelchair ramps. The Well 32 Rehabilitation project includes undergrounding work for the installation of 12-inch well discharge piping, with parallel fiber optic facilities, constructed from the well site at Morrison Park to the John Garthe Reservoir site. Postponing the Bristol Street Rehabilitation project to begin after Well 32 will avoid tearing up newly paved street in order to install Well 32’s underground infrastructure. Well 32 Rehabilitation project is scheduled to begin Spring 2023 and completed in Fall 2024. Future funds will be added to Bristol Street Rehabilitation: Santa Clara Avenue to Memory Lane. The increased construction funds will allow for continued consistency in delivering the project (Exhibit 4). ENVIRONMENTAL IMPACT In accordance with the California Environmental Quality Act, the recommended actions are exempt from further review. Categorical Exemption Environmental Review Nos. ER- 2020-103, ER-2020-105, ER-2020-109, and ER-2020-110 were filed for the project FISCAL IMPACT Approval of the request to reallocate funds will provide funding in the amount of $870,000 in unspent Road Maintenance and Rehabilitation Account (SB-1) funds from the Bristol Street Rehabilitation: Santa Clara Avenue to Memory Lane FY 21/22 (No. 22- 6990) Project. South Main Street Corridor Improvement Project from 1st Street to Dyer Road January 17, 2023 Page 3 3 1 8 0 Funds in the amount of $450,000 which were previously budgeted in Project No. 21- 6461 as Undesignated, will be moved to Progress Pay – Construction, as shown in the CIP amendment. All funds are available for expenditure in Fiscal Year 2022-2023; however, any remaining balances not expended at the end of the fiscal year will be presented to City Council for approval of carryovers to FY 2023-2024 for expenditure. The following table summarizes the $1,320,000 that will be made available by the requested Council action to fund the additional construction costs: Fiscal Year Accounting Unit – Account No. (Project No.) Fund Description Accounting Unit – Account No. Description Amount EXISTING PROJECT BUDGET 2022-23 06617647-66301 (21-6461) Water Acquisition & Construction Water Utility Capital Projects, Water Capital Project $450,000 BUDGET REALLOCATION – REQUESTED COUNCIL ACTION 2022-23 05917665-66220 (From Proj. 22-6990 to 20-6958) Select Street Construction HUTA Gas Tax – RMRA, Improvements Other Than Building $435,000 2022-23 05917665-66220 (From Proj. 22-6990 to 19-6940) Select Street Construction HUTA Gas Tax – RMRA, Improvements Other Than Building $435,000 Total:$1,320,000 EXHIBIT(S) 1. Staff Report: Construction Contract Award 1/19/21 2. Location Map – South Main Street Corridor Improvements 3. Location Map – Well 32 Rehabilitation and Bristol from Santa Clara to Memory 4. Revised Cost Analysis Submitted By: Nabil Saba, P.E., Executive Director – Public Works Agency Approved By: Kristine Ridge, City Manager Public Works Agency https://www.santa-ana.org/pw Item # 11 City of Santa Ana 20 Civic Center Plaza, Santa Ana, CA 92701 Staff Report January 19, 2021 TOPIC: Approve Appropriation Adjustments, Amend CIP, and Award Construction Contract South Main Street Corridor Improvements Project AGENDA TITLE: Approve appropriation adjustments, approve amendments to the FY 2020-21 Capital Improvement Program, and award a construction contract to C.S. Legacy Construction, Inc. in the amount of $12,759,695 for the South Main Street Corridor Improvements Project with an estimated total delivery cost of $18,309,245 (Project Nos. 17-9001,18- 6911, 19-6940 20-6958, 21-6014, 21-6451, 21-6461) (Non-General & General Fund) RECOMMENDED ACTION 1. Approve an appropriation adjustment to recognize $3,791,468 of prior year fund balance in the Sanitary Sewer Fund, Capital Recovery Charges, Prior Year Carryforward revenue account and appropriate the same amount to the Sanitary Sewer Fund, Capital Recovery Charges, Improvements Other Than Building expenditure account. 2. Approve an appropriation adjustment to recognize $3,863,143 of prior year fund balance in the Water Fund, Public Works Water Revenue, Prior Year Carryforward and appropriate the same amount to the Acquisition & Construction, Water Utility Capital Projects, Water Capital Project expenditure account. 3. Approve an appropriation adjustment to recognize $71,407 of prior year fund balance in the Peebler Fund Capital Project Revenue, Prior Year Carryforward and appropriate the same amount to the Peebler Fund Capital Project, Improvements Other Than Building expenditure account. 4. Approve an amendment to the Fiscal Year 2020-21 Capital Improvement Program to include $3,791,468 in construction funds for the South Main Street Sewer Improvements Project (Project No. 21-6451). 5. Approve an amendment to the Fiscal Year 2020-21 Capital Improvement Program to include $3,863,143 in construction funds for South Main Street Water Improvements Project (Project No. 21-6461). 6. Reject Bid Protest and award a construction contract to C.S. Legacy Construction, Inc., the lowest responsible bidder, in accordance with the base bid and bid alternatives 1, 2, 3, 4, 5, 7, and 8 in the amount of $12,759,695, for construction of the South Main Street Corridor Improvements Project, for the term beginning January 19, 2020 and ending upon project completion, and authorize the City Approve Appropriation Adjustments, Amend CIP, and Award Construction Contract South Main Street Corridor Improvements Project January 19, 2021 Page 2 2 0 1 Manager to execute the contract subject to non-substantive changes approved by the City Manager and the City Attorney. 7. Approve the Project Cost Analysis for a total estimated construction delivery cost of $18,309,245, which includes $12,759,695 for the construction contract, $1,599,050 for contract administration, inspection and testing; and a $3,950,500 project contingency for unanticipated or unforeseen work. DISCUSSION The South Main Street Corridor is a diverse and vibrant community with rich history and culture. The South Main Street Corridor Improvements Project is the implementation of many years of effort, community input and planning which resulted in the South Main Street Vision Plan that was adopted in 2016. This project will create a safer and more vibrant street for the community by revitalizing a 2.5-mile stretch of Main Street from First Street to Dyer Road (Exhibit 1). The construction scope of work includes monument signs, enhanced lighting, hardscaping, landscaping, irrigation, traffic signals, signing, striping, and street pavement rehabilitation, which will take place concurrently as part of a Water Resources Division project. These improvements will establish a sense of arrival, safe walkability, and promote effective placemaking through traffic calming, hardscape softening, and community monuments. In order to ensure all infrastructure is addressed as part of the South Main Corridor project, the Water Resources Division identified needed water and sewer improvements. The proposed improvements will replace aging and deficient water mains, sewer mains, fire hydrants, sewer maintenance holes, water services, and sewer laterals within the project limits. The proposed appropriation adjustment and Capital Improvement Projects amendments will allow for these improvements to be included and built in coordination with the South Main Street Improvements (Exhibit 2). Public Outreach and Contractor Participation To provide an opportunity for local vendors to submit bids, the City notified a total of 809 regional vendors via PlanetBids, many of which are Santa Ana based. One hundred fifteen vendors requested bidding documents, and a total of seven bids were received. Bids were not received from any Santa Ana contractors. As legally required, a Notice Inviting Bids was advertised in the Orange County Register newspaper on September 1 and September 5, 2020. The project was also advertised in PlanetBids from September 1, 2020 through November 4, 2020. Bids were received electronically via PlanetBids on November 4, 2020. Approve Appropriation Adjustments, Amend CIP, and Award Construction Contract South Main Street Corridor Improvements Project January 19, 2021 Page 3 2 0 1 Bid Results Summary RANK BIDDER’S NAME LOCATION BASE BID + ALTERNATE BID 1,2,3,4,5,7,& 8 1 C.S. Legacy Construction, Inc.Chino $ 12,759,695 2 Lonerock, Inc.Irvine $ 13,015,290 3 Excel Paving Co.Long Beach $14,459,791 4 EBS General Engineering, Inc.Corona $14,517,390 5 Beador Construction Corona $15,159,700 6 Griffith Company Santa Fe Springs $15,699,283 7 PUB Construction, Inc.Diamond Bar $17,794,905 A total of seven bids were received and all were deemed responsive. C.S. Legacy Construction, Inc. submitted the lowest responsive base bid in the amount of $9,018,834.03 (Exhibit 3). As specified in the bid documents, the lowest bid shall be determined on the basis of the Base Bid. The City has the option to add one, all, or a combination of alternate bids. Based on the bid analysis and a contractor’s reference check, staff recommends awarding the construction contract to C.S. Legacy Construction, Inc., in the amount of the base bid and bid alternates 1, 2, 3, 4, 5, 7, and 8, totaling $12,759,695 (Exhibit 4). A Bid Protest was submitted to the City by the second lowest bidder, Lonerock, Inc. who challenged the responsiveness of the apparent low bidder. Subsequently, a hearing was held on November 25, 2020 in which Lonerock, Inc articulated their position on the Protest. Ultimately, the City’s legal counsel and Public Works staff found the minor irregularities in the C.S. Legacy Construction, Inc. bid to be immaterial. Staff recommends waiving the protest and awarding the contract to C.S. Legacy Construction Inc. Project Delivery To deliver a complete project, in addition to the construction contract, the estimated total project delivery cost includes construction administration, inspection, and testing, along with an allowance for contingencies to account for unexpected or unforeseen conditions. Construction administration and inspection includes construction management; implementation of the City’s Community Workforce Agreement requirements; inspection of the Contractor’s work to ensure contract compliance, workmanship, and quality; and materials testing. Approve Appropriation Adjustments, Amend CIP, and Award Construction Contract South Main Street Corridor Improvements Project January 19, 2021 Page 4 2 0 1 As indicated in the Cost Analysis (Exhibit 5) and as summarized in the table below, the estimated total construction delivery cost of the project is $18,309,245. In accordance with the Public Works Agency’s “Dig-Once” philosophy, during construction, the condition of the waterline will be assessed. If it is determined that repairs or replacement are needed, this work will be added to the project to avoid unnecessary future impacts to the new improvements or disruptions to the community. An allowance of $2,500,000 is budgeted for this potential water main work and will only be used if needed. Project Item Total Construction Contract $12,759,695 Construction Administration, Inspection, Testing $1,599,050 Project Contingencies $1,450,500 Water Main Repair Contingencies $2,500,000 TOTAL CONSTRUCTION DELIVERY COST $18,309,245 ENVIRONMENTAL IMPACT In accordance with the California Environmental Quality Act, the recommended actions are exempt from further review. Categorical Exemption Environmental Review Nos. ER- 2020-102, ER-2020-103, ER-2020-104, ER-2020-105, ER-2020-109, and ER-2020-110 were filed for the project. FISCAL IMPACT As indicated in the Cost Analysis, the estimated total construction delivery cost of the project is $18,309,245, which includes construction, contract administration, inspection, testing, and authorized contingencies of $3,950,500. Approval of the requested Appropriation Adjustments will provide the following funding: 1. Recognize $3,791,468 from prior year fund balance in the Sanitary Sewer Fund, Capital Recovery Charges, Prior Year Carryforward revenue account (No. 05417001-50001) and appropriate the same amount to the Sanitary Sewer Fund, Capital Recovery Charges, Improvements Other Than Building expenditure account (No. 05717647-66220). 2. Recognize $3,863,143 from prior year fund balance in the Water Fund, Public Works Water Revenue, Prior Year Carryforward revenue account (No. 06017002- 50001) and appropriate the same amount to the Acquisition & Construction, Water Utility Capital Projects, Water Capital Project expenditure account (No. 06617647- 66301). 3. Recognize $71,407 from prior year fund balance in the Peebler Fund Capital Project Revenue, Prior Year Carryforward revenue account (no. 41818002-50001) Approve Appropriation Adjustments, Amend CIP, and Award Construction Contract South Main Street Corridor Improvements Project January 19, 2021 Page 5 2 0 1 and appropriate the same amount to the Peebler Fund Capital Project, Improvements Other Than Building expenditure account (No. 41818830-66220). All funds are available for expenditure in Fiscal Year 2020-21; however, any remaining balances not expended at the end of the fiscal year will be carried forward into FY 2021- 22 for expenditure. The following table summarizes the funds budgeted for expenditure to deliver construction of this project: Fiscal Year Accounting Unit - Account No. (Project No.) Fund Description Accounting Unit - Account No. Description Amount APPROPRIATION ADJUSTMENTS 2020- 21 05417647- 66220 (21-6451) Sanitary Sewer Capital Capital Recovery Charges, Improvements Other Than Building $3,791,468 2020- 21 06617647- 66301 (21-6461) Water Acquisition & Construction Water Utility Capital Projects, Water Capital Project $3,863,143 2020- 21 41818830- 66220 CDA Capital Peebler Fund Capital Projects, Improvements Other Than Building $71,407 EXISTING BUDGET 2020- 21 41818830- 66220 (17-9001) CDA Capital Peebler Fund Capital Projects, Improvements Other Than Building $3,702,362 2020- 21 41818831- 66220 (17-9001) CDA Capital South Main Redevelopment Project, Improvements Other Than Building $2,024,774 2020- 21 01117621- 66220 (21-6014) General Fund Bus Shelter Program, Improvements Other Than Building $180,500 2020- 21 03217662- 66220 (18-6911) Measure M Street Construction Measure M2 Local Fairshare, Improvements Other Than Building $607,000 Approve Appropriation Adjustments, Amend CIP, and Award Construction Contract South Main Street Corridor Improvements Project January 19, 2021 Page 6 2 0 1 Fiscal Year Accounting Unit - Account No. (Project No.) Fund Description Accounting Unit - Account No. Description Amount 2020- 21 05917665- 66220 (20-6958) Select Street Construction Gas Tax SB1 Road Maintenance & Rehabilitation Account, Improvements Other Than Building $1,148,541 2020- 21 05417647- 66220 (21-6451) Sanitary Sewer Capital Capital Recovery Charges, Improvements Other Than Building $2,365,000 2020- 21 05917665- 66220 (19-6940) Select Street Construction Gas Tax SB1 Road Maintenance & Rehabilitation Account, Improvements Other Than Building $555,050 Total $18,309,245 EXHIBIT(S) 1. Location Map 2. Amended 20/21 CIP Sheets 3. Bid Proposal 4. Construction Contract 5. Cost Analysis Submitted By: Nabil Saba, Executive Dir Public Works Approved By: Kristine Ridge, City Manager PWA SANTA ANA PUBLIC WORKS AGENCY Project No. 17-9001,18-6911, 20-6958, 21-6451, 21-6461 & 19-6940 South Main Street Corridor Improvements EXHIBIT 1 PWA SANTA ANA PUBLIC WORKS AGENCY Well 32 Rehabilitation Project (No. 13-6433) and Bristol Street Rehabilitation: Santa Clara Avenue to Memory Lane Project Limits EXHIBIT 3 Well 32 Project Limits Bristol Street Rehabilitation: Santa Clara Avenue to Memory Lane Project Limits Project Limits Overlap Current Cost Analysis Amendment Amount Updated Cost Analysis Construction Contract 12,759,695.00$ 12,759,695.00$ Contract Administration 1,378,191.00$ 1,378,191.00$ Inspection and Testing 656,859.00$ 250,000.00$ 906,859.00$ Contingencies 7,210,644.72$ 1,070,000.00$ 8,280,644.72$ Public Art 1,000,000.00$ 1,000,000.00$ 23,005,389.72$ 1,320,000.00$ 24,325,389.72$ CONSTRUCTION OF PROJECT NOS. 17-9001, 18-6911, 20-6958, 21-6451, 21-6461, & 19-6940: SOUTH MAIN STREET CORRIDOR IMPROVEMENTS COST ANALYSIS TOTAL ESTIMATED CONSTRUCTION COSTS