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©2022 IRONRIDGE, INC. VERSION 3.6 FLUSH MOUNT INSTALLATION MANUAL - 4 <br />COMPONENTS <br />BONDING HARDWARE TORQUE VALUES <br />Please refer to each attachment's individual section for full details <br />on all torque values and instructions. <br />☐8QLYHUVDO)DVWHQLQJ2EMHFW 6RFNHW LQOEV <br />☐5DLO*URXQGLQJ/XJ1XW 6RFNHW LQOEV <br />☐0RGXOH*URXQGLQJ/XJ1XW 6RFNHW LQOEV <br />☐*URXQGLQJ/XJ7HUPLQDO6FUHZV 6RFNHW LQOEV <br />☐([SDQVLRQ-RLQW1XWV 6RFNHW LQOEV <br />☐0LFURLQYHUWHU.LW1XWV 6RFNHW LQOEV <br />☐)UDPHOHVV0RGXOH.LW1XWV 6RFNHW LQOEV <br />☐%RQGLQJ+DUGZDUH1XWV 6RFNHW LQOEV <br />☐ Contour Clamp (T-30 Torx Bit): 80 in-lbs <br />➢ Unless otherwise noted, all components have been evaluated for <br />multiple use. They can be uninstalled and reinstalled in the same <br />or new location. <br />COMPONENTS <br />XR Rail <br />UFO and Stopper <br />Sleeve (30-46MM)CAMO <br />5DLO*URXQGLQJ/XJ <br />%RQGLQJ-XPSHU <br />Single Use Only <br />Expansion Joint <br />End Cap <br />JAYBOX <br />%RQGLQJ <br />+DUGZDUH0LFURLQYHUWHU.LW <br />)UDPHOHVV0RGXOH.LWFrameless <br />(QG0LG&ODPS <br />40&ODVVLF&RQGXLW <br />Comp Mount <br />407LOH&RQGXLW <br />Mount <br />PRE-INSTALLATION <br />☐ Verify module compatibility. See 3DJH for info. <br />TOOLS REQUIRED <br />☐ Cordless Drill (non-impact) <br />☐ Impact Driver (for lag bolts) <br />☐ Torque Wrench (0-250 in-lbs) <br />☐´Socket <br />☐6RFNHW <br />☐6RFNHW <br />☐'ULOOELW <br />☐'ULOOELW <br />☐'ULOOELW <br />☐ T30 Torx Bit <br />☐&KDQQHO/RFN3OLHUV <br />☐ #3 Phillips Bit <br />☐ Paddle Bit <br />,URQULGJH/)RRWDQG <br />40/)RRW <br />BOSS <br />Module Grounding <br />/XJ <br />Wire Clip <br />Contour Trim Contour Clamp <br />©2022 IRONRIDGE, INC. VERSION 3.6 FLUSH MOUNT INSTALLATION MANUAL - 5 <br />1. PLACE ATTACHMENTS <br />A. CONNECT SPLICES <br />Use BOSS(Bonded Structural Splice), as needed, to join multiple sections of Rail. <br />BOSS - Bonded Structual Splice <br />,QVHUW%266LQWR¿UVW5DLOXSXQWLOWKH6WRS7DE6OLGHVHFRQG5DLOIXOO\LQWRSODFH <br />➢ Rows using BOSS and exceeding 100 feet of Rail must use Expansion Joints. <br />➢ Boss Splices may be installed in any location within a span. <br />➢ UFO and Bonding Hardware must be installed 1" away from the point where <br />two Rails join together. <br />B. PREPARE HARDWARE <br />Slide square-headed bolts into side-facing rail slot. Space out bolts to match <br />attachment spacing. <br />➢7DSHHQGVRIUDLOWRNHHSEROWVIURPVOLGLQJRXWZKLOHPRYLQJ <br />➢ If using T-bolts, carry hardware onto roof and proceed. <br />C. ATTACH RAILS <br />'URSUDLOZLWKKDUGZDUHLQWRURRIDWWDFKPHQW/HYHOUDLODWGHVLUHGKHLJKWWKHQWRUTXHWR <br />250 in-lbs. <br />➢ Rail can face either upslope or downslope on roof. <br />➢ When using attachments with longer slots, do not install Rail lower than the <br />top of the L-Foot to avoid damage to modules. <br />2. PLACE RAILS <br />Tested or evaluated third-party roof attachments: <br />• S-5! Standing Seam Metal Roof Clamps -&HUWL¿FDWLRQRIPHWDO <br />roof clamps includes bonding to both painted and galvalume <br />PHWDOURRIV7LJKWHQ6DQG60LQLVHWVFUHZVWRLQOEV •JDXJH RULQOEV JDXJH URRIV7LJKWHQ60EROW <br />WRLQOEVRU60LQL0EROWWRLQOEV8VHWKHIROORZLQJIDVWHQLQJJXLGHOLQHVIRURWKHU6URRIFODPSV3URWHD%UDFNHWŒ¿UPO\ <br />VHDWURRIVFUHZVDQGWLJKWHQKLQJHEROWWRLQOEV5LE%UDFNHWŒ¿UPO\VHDWURRIVFUHZVDQGWLJKWHQ0EROW 0[PPVROG <br />VHSDUDWHO\ WRLQOEVDQG6RODU)RRWŒ¿UPO\VHDWURRIVFUHZVDQGWLJKWHQ0ÀDQJHQXWWRLQOEV <br />• EcoFasten Green Fasten GF-1 Anchors <br />The general installation method for attachments is to <br />locate a rafter, drill a pilot hole and install the attachment. <br />For composition roof attachments installation instructions <br />refer to SDJH For tile roof attachments refer to page <br /> For low slope roof attachments refer to SDJH <br />When using approved third party attachments, refer to <br />manufacturer's install instructions. <br />C Torque to <br />250 in-lbs <br />B <br />Preload and Space <br />Square Bolts <br />BOSS <br />Insert Rail untill fully seated <br />against Stop Tab <br />A <br />1621 W Avalon <br />Ave08/07/23