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2.2. #2: DC Source Circuit: Transition Box to Inverter <br />Circuit Section Properties <br />Conductor 10 AWG THWN-2, Copper <br />Equipment Ground Conductor (EGC) 8 AWG THWN-2, Copper <br />OCPD(s) N/A <br />Raceway/Cable 0.75" dia. EMT <br />Lowest Terminal Temperature <br />Rating <br />90°C <br />Maximum Wire Temperature 33°C <br />Power Source Description DC-to-DC converter source circuit <br />consisting of 12 Solar Edge S440 <br />optimizers. <br />Power Source Current 15A <br />Voltage 400V <br />CEC Code Calculations <br />A. Continuous Current 15A <br />see CEC 690.8(A)(1)(d) <br />The continuous current of this DC-DC converter source circuit is equal to <br />the rated maximum output current of the optimizer. <br />Rated Max. Output Current of optimizer is 15A <br />B. Ampacity of Conductor 40A <br />see CEC Table 310.15(B)(16) <br />Ampacity (30°C) for a copper conductor with 90°C insulation in <br />conduit/cable is 40A. <br />C. Derated Ampacity of Conductor 38.4A <br />see CEC Table 310.15(B)(3)(c), CEC Table 310.15(B)(3)(a), and CEC <br />Article 100 <br />The temperature factor for 90°C insulation at 33°C is 0.96. <br />The fill factor for a conduit/cable that has 2 wires is 1. <br />The ampacity derated for Conditions of Use is the product of the <br />conductor ampacity (40A) multiplied by the temperature factor (0.96) and <br />by the fill factor (1). <br />40A X 0.96 X 1 = 38.4A <br />D. Max Current for Terminal Temp. Rating 40A <br />see CEC 110.14(C) <br />The lowest temperature rating for this conductor at any termination is <br />90°C. <br />Using the method specified in CEC 110.14(C), the maximum current <br />permitted to ensure that the device terminal temperature does not exceed <br />its 90°C rating would be the amount referenced in the 90°C column in <br />CEC Table 310.15(B)(16), which is 40A. <br />E. Minimum Required EGC Size 12 AWG <br />see CEC Table 250.122 and CEC 690.45 <br />The smallest EGC size allowed is 12 AWG for OCPD rating 20A <br />according to Table 250.122. <br />According to CEC 690.45, it is not necessary to increase the size of the <br />PV array's EGC when conductors are oversized for voltage drop <br />considerations. <br />F. Minimum Recommended Conduit Size 0.5" dia. <br />see CEC 300.17 <br />The total area of all conductors is 0.0788in². With a maximum fill rate of <br />0.4, the recommended conduit diameter is 0.5. <br />Qty Description Size Type Area Total Area <br />2 Conductor 10 AWG THWN-2 0.0211in² 0.0422in² <br />1 Equipment Ground 8 AWG THWN-2 0.0366in² 0.0366in² <br />3 0.0788in² <br />0.0788in² / 0.4 = 0.197in² (Corresponding to a diameter of 0.5") <br />CEC Code Validation Tests <br />1. Derated Ampacity must be greater than or equal to <br />the Continuous Current (CEC Article 100) <br />38.4A >= 15A = true <br />PASS <br />2.Conductor Ampacity must be at least 125% of <br />Continuous Current (CEC 215.2(A)(1)) <br />40A > 15A x 1.25 = true <br />PASS <br />3.Max current for terminal must be at least 125% of <br />the Continuous Current. (CEC 110.14(C)) <br />40A >= 15A X 1.25 = true <br />PASS <br />4.EGC must meet code requirements for minimum <br />size (CEC Table 250.122) <br />8 AWG >= 12 AWG = true <br />PASS <br />5. Conduit must meet code recommendation for <br />minimum size (CEC 300.17) <br />0.75in. >= 0.5in. = true <br />PASS <br />2.3. #3: Inverter Output: Inverter to Utility Disconnect <br />Circuit Section Properties <br />Conductor 8 AWG THWN-2, Copper <br />Equipment Ground Conductor (EGC) 8 AWG THWN-2, Copper <br />OCPD(s) 40A <br />Raceway/Cable 0.75" dia. EMT <br />Lowest Terminal Temperature <br />Rating <br />75°C <br />Maximum Wire Temperature 33°C <br />Power Source Description 7600W Inverter <br />Power Source Current 32A <br />Voltage 240V <br />Inverter Max OCPD rating No Data <br />CEC Code Calculations <br />A. Continuous Current 32A <br />see CEC Article 100 <br />Equipment maximum rated output current is 1 X 30A = 32A <br />B. Ampacity of Conductor 55A <br />see CEC Table 310.15(B)(16) <br />Ampacity (30°C) for a copper conductor with 90°C insulation in <br />conduit/cable is 55A. <br />C. Derated Ampacity of Conductor 53A <br />see CEC Table 310.15(B)(3)(c), CEC Table 310.15(B)(3)(a), and CEC <br />Article 100 <br />The temperature factor for 90°C insulation at 33°C is 0.96. <br />The fill factor for a conduit/cable that has 2 wires is 1. <br />The ampacity derated for Conditions of Use is the product of the <br />conductor ampacity (55A) multiplied by the temperature factor (0.96) and <br />by the fill factor (1). <br />55A X 0.96 X 1 = 52.8A rounded to 53A <br />D. Max Current for Terminal Temp. Rating 50A <br />see CEC 110.14(C) <br />The lowest temperature rating for this conductor at any termination is <br />75°C. <br />Using the method specified in CEC 110.14(C), the maximum current <br />permitted to ensure that the device terminal temperature does not exceed <br />its 75°C rating would be the amount referenced in the 75°C column in <br />CEC Table 310.15(B)(16), which is 50A. <br />E. Minimum Allowed OCPD Rating 40A <br />see CEC 240.4 <br />CEC 690.9(B) requires OCPD be rated for no less than 1.25 times <br />Continuous Current of the circuit. <br />32A X 1.25 = 40A <br />F. Minimum Required EGC Size 10 AWG <br />see CEC Table 250.122 <br />The smallest EGC size allowed is 10 AWG for OCPD rating 40A <br />according to Table 250.122. <br />G. Minimum Recommended Conduit Size 0.75" dia. <br />see CEC 300.17 <br />The total area of all conductors is 0.1464in². With a maximum fill rate of <br />0.4, the recommended conduit diameter is 0.75. <br />Qty Description Size Type Area Total Area <br />2 Conductor 8 AWG THWN-2 0.0366in² 0.0732in² <br />1 Neutral 8 AWG THWN-2 0.0366in² 0.0366in² <br />1 Equipment Ground 8 AWG THWN-2 0.0366in² 0.0366in² <br />4 0.1464in² <br />0.1464in² / 0.4 = 0.366in² (Corresponding to a diameter of 0.75") <br />CEC Code Validation Tests <br />1.OCPD rating must be at least 125% of Continuous <br />Current (CEC 240.4) <br />40A >= 32A X 1.25 = true <br />PASS <br />2.Derated ampacity must exceed OCPD rating, or <br />rating of next smaller OCPD (CEC 240.4) <br />53A >= 40A (OCPD Rating) = true <br />PASS <br />3.Derated Ampacity must be greater than or equal to <br />the Continuous Current (CEC Article 100) <br />53A >= 32A = true <br />PASS <br />4. Conductor Ampacity must be at least 125% of <br />Continuous Current (CEC 215.2(A)(1)) <br />55A > 32A x 1.25 = true <br />PASS <br />5.Max current for terminal must be at least 125% of <br />the Continuous Current. (CEC 110.14(C)) <br />50A >= 32A X 1.25 = true <br />PASS <br />6.EGC must meet code requirements for minimum <br />size (CEC Table 250.122) <br />8 AWG >= 10 AWG = true <br />PASS <br />7.Conduit must meet code recommendation for <br />minimum size (CEC 300.17) <br />0.75in. >= 0.75in. = true <br />PASS <br />2332 N Spurgeon <br />St05/30/23