Laserfiche WebLink
© 2020 IRONRIDGE, INC. VERSION 3.2 FLUSH MOUNT INSTALLATION MANUAL - 5 <br />1. PLAC e ATTACHM e NTS <br />A. CONNe CT SPLIC eS <br />Use Classic Splice or BOSS(Bonded Structural Splice), as needed, to join multiple <br />sections of Rail. <br />Classic Splice <br />Insert Classic Splice 6" into first Rail and secure with two self-drilling screws, spacing <br />them approximately 1” apart and tightening to 20 in-lbs. Slide second Rail over Classic <br />Splice and secure with two more self-drilling screws. <br /> ➢For Classic Splice, insert screws along the provided lines. <br /> ➢Classic Splices may not be installed in the center 1/3rd of interior spans, or the <br />outer 1/3 of end spans. <br /> ➢Screws can be inserted on front or back of rails. <br />BOSS - Bonded Structual Splice <br />Insert BOSS into first Rail up until the Stop Tab. Slide second Rail fully into place. <br /> ➢Rows using Classic Splice or BOSS and exceeding 100 feet of Rail must use <br />expansion Joints. <br /> ➢Boss Splices may be installed in any location within a span. <br /> ➢UFO and Bonding Hardware must be installed 1" away from the point where <br />two Rails join together. <br />B. PR ePARe HARDWAR e <br />Slide square-headed bolts into side-facing rail slot. Space out bolts to match <br />attachment spacing. <br /> ➢Tape ends of rail, to keep bolts from sliding out while moving. <br /> ➢If using T-bolts, carry hardware onto roof and proceed. <br />C. ATTACH RAILS <br />Drop rail with hardware into roof attachment. Level rail at desired height, then torque to <br />250 in-lbs. <br /> ➢Rail can face either upslope or downslope on roof. <br /> ➢When using attachments with longer slots, do not install Rail lower than the <br />top of the L-Foot to avoid damage to modules. <br />2. PLAC e RAILS <br />Tested or evaluated third-party roof attachments: <br />• S-5! Standing Seam Metal Roof Clamps - Certification of metal <br />roof clamps includes bonding to both painted and galvalume <br />metal roofs. Tighten S-5! and S-5! Mini set screws to 130-150 in-lbs (≥ 24 gauge) or 160-180 in-lbs (22 gauge) roofs. Tighten S-5! M10 bolt <br />to 240 in-lbs or S-5! Mini M8 bolt to 160 in-lbs. Use the following fastening guidelines for other S-5! roof clamps: ProteaBracket™ - firmly <br />seat roof screws and tighten hinge bolt to 225 in-lbs; RibBracket™ - firmly seat roof screws and tighten M8 bolt (M8-1.25 x 22mm sold <br />separately) to 160 in-lbs; and SolarFoot™ - firmly seat roof screws and tighten M8 flange nut to 160 in-lbs. <br />• ecoFasten Green Fasten GF-1 Anchors <br />The general installation method for attachments is to <br />locate a rafter, drill a pilot hole and install the attachment. <br />For composition roof attachments installation instructions <br />refer to page 10. For tile roof attachments refer to page <br />12. For low slope roof attachments refer to page 14. <br />When using approved third party attachments, refer to <br />manufacturer's install instructions. <br />C Torque to <br />250 in-lbs <br />B <br />Preload and Space <br />Square Bolts <br />A <br />Torque to <br />20 in-lbs <br />6" Inside Rail <br />1" <br />Classic Splice <br />BOSS <br />Insert Rail untill fully seated <br />against Stop Tab <br />3000 S Sycamore St Unit# <br />A- 201822724/29/2024